Two Roll Open Mixing Mill For Natural Rubber Mixing Roll Hardness 50-60(Hrc) Manufacturing Plant 4.5kw Water Cooling
Rubber Two Roll Open Mill Equipment Summary
two-roll mill is a machine used in the rubber industry for mixing and processing rubber compounds. It consists of two horizontally placed, parallel, and counter-rotating metal rolls that rotate at different speeds. The two rolls are typically made of chilled cast iron or steel, and they have a smooth surface. This machine suitable for plastic industry polymer material mixing and processing such as, PVC, color master batch. Making the raw material and compound mixing, and achieve the required color and quality. The machine adopts special heated mold, roll surface temperature uniformity, never take off a layer, sample thickness can be mixed, the machine safety protection device, convenience to use.
Rubber Two Roll Open Mill Technique Feature:
- The core technology from Taiwan, The main parts adopt the French schneider.
- Water-cooled, surface temperature by water cycle at room temperature - water temperature, at the same time temperature uniformity
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Efficient mixing: The shearing and compressive forces generated between the rolls result in effective blending and dispersion of ingredients, leading to uniformity in the rubber compound.
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Controllable process: The gap between the rolls can be adjusted to control the thickness of the compound and the level of mixing. This allows for precise control over the processing parameters.
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Versatility: Two-roll mills can handle a wide range of rubber compounds, including natural rubber, synthetic rubber, and various additives and fillers.
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Scalability: Two-roll mills are available in different sizes and capacities, making them suitable for both laboratory-scale and large-scale production.
Rubber Two Roll Open Mill Working Principle
The working principle of the two-roller open rubber mixer is based on the extrusion, shearing and mixing of materials between the rollers. When the two rollers rotate at a certain speed and direction, the material is fed into the gap between the rollers and is squeezed and sheared by the rollers, gradually achieving the effect of plasticization and uniform mixing.
Rubber Two Roll Open Mill Reference Standard
HG/T 3108-199
Rubber Two Roll Open Mill Technical Parameters
| Model
Project | HZ-7015 |
| Working type | Water cooling type optional |
| Roller Diameter | 120mm/4inch |
| Roller face width | 320mm |
| Mixing capacity | 0.3～2kg |
| device | SUS304 Stainless steel |
| Roller temperature | RT～water temperature |
| Heating method | Water-cooled cooling |
| temperature controller | PID control |
| Roller Rev | frequency control |
| Roller ratio
adjusted | 1:1.22/1:1.35
1:1.4 |
| Roller hardness | 50～60HRC |
| Roller processing | Mirror polishing chrome plated |
| Roller spacing | 0.1～10mm adjustable |
| Spacing display mode | Calibration/digital display |
| Safety device | Collision type emergency stop |
| Safety device number | 8 PCS |
| Special function | Emergency stop inversion |
| Motor power | 4.5KW |
| Power voltage | 3phase,AC380V |
| Dimension | 1*1.1*1.4(M) |
| Weight | ≈2T |
Rubber Two Roll Open Mill Applications:
This Two Roll Open Mixing Mill is primarily used in the natural rubber processing industry for mixing various rubber compounds. It is suitable for both small-scale and large-scale production environments, depending on the specific model and capacity.
Rubber Two Roll Open Mill Benefits:
- Efficient mixing of natural rubber compounds.
- Durable rolls with specified hardness for long service life.
- Water cooling system to maintain optimal operating temperatures.
- Suitable for various production scales.
When purchasing such equipment, it is important to consider factors such as the specific requirements of your production process, the quality and reliability of the manufacturer, after-sales service, and pricing.
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Two Roll Open Mixing Mill For Natural Rubber Mixing Roll Hardness 50-60 Hrc Manufacturing Plant 4.5kw Water Cooling Images
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